WIRE & HIGH SPEED SMALL HOLE ELECTRICAL DISCHARGE MACHINING (EDM) SERVICES

Owning one of the largest wire EDM machines in the Midwest, Master Cut EDM performs high-quality wire, small hole, and high-speed CNC small hole electrical discharge machining (EDM) services for our clients. Our advanced machinery can handle parts measuring up to 50″ x 36″ x 20″ when fully submerged, and even larger sizes when the parts are not fully submerged. In addition, our EDM technology can produce components with ultra-smooth finishes down to 6Ra.

With our EDM operations, we help manufacturers whose current machine components don’t fit into their existing equipment, offering a better, more cost-effective solution. Working mostly with tool steel and titanium, we perform our advanced EDM services on one-off parts and prototypes, and can handle low-volume production runs. We’re happy to work with a range of industries, including aerospace, automotive, appliances, marine, oil & gas, and medical.

Contact Master Cut today for further information about how we can assist you with our top-notch wire and high-speed small hole electrical discharge machining (EDM) services.

ELECTRICAL DISCHARGE MACHINING (EDM) CAPABILITIES

Processes
  • Wire Electrical Discharge Machining (EDM)
  • Small Hole Electrical Discharge Machining (EDM)
  • High Speed Small Hole Electrical Discharge Machining (EDM)
Cutting Axis
  • 5-Axis
Value Added Services
  • Around the clock production
  • 7 Machines with multiple shifts
Length
  • Max (Fully Submerged): 50 in, 1270 mm
    Larger Sizes Possible
Width
  • Max (Fully Submerged): 36 in, 914.4 mm
    Larger Sizes Possible
Thickness
  • Max (Fully Submerged): 20 in, 508 mm
Surface Finish
  • As fine as 6Ra
Tolerance (+/-)
  • ±.0001″
Equipment Capabilities
  • CNC Control Capabilities
Industry Standards
  • ASTM (American Society for Testing and Materials)
  • Mil-Spec (Military Specifications)
  • SAE (Society of Automotive Engineers)
Production Volume
  • Min : 1 Unit
  • Max : Thousands of Units
  • Prototype
  • Low Volume to Mid Volume
Lead Times Available
  • Quoted on job by job basis
  • Rush Services Available
  • Just In Time (J.I.T.) Deliveries
Materials (Metals)
  • Tool Steel
  • Titanium
  • Alloy Steels
  • Aluminum
  • Beryllium
  • Brass
  • Bronze
  • Carbide
  • Carbon Steel
  • CBN
  • Cobalt
  • Copper
  • Gold
  • Graphite
  • Hastelloy
  • Inconel
  • MoldMAX
  • Molybdenum
  • Monel
  • PCB
  • Platinum
  • Silver
  • Stainless Steel
  • Waspaloy
Industry Focus
  • Aerospace
  • Agricultural
  • Appliance
  • Automotive
  • Marine
  • Medical
  • Military/Government
  • Mining
  • Oil/Gas
  • Packaging
  • Paper and Pulp
  • Wind Turbine
Intended Application
  • Bushings
  • Engine components
  • Castings
  • Construction equipment
  • Forgings
  • Jewelry
  • Fittings
  • Extrusions
  • Fixtures
  • Plastic Molds
  • Prototypes
  • Stamping Tools
  • Tool & Die
  • Turbine components
File Formats
  • AutoDesk AutoCAD (DWG)

     & Inventor (IPT, IDW)

  • DXF (Drawing Interchange Format, or Drawing Exchange Format)
  • IGES (Initial Graphics Exchange Specification, ANSI file format.)
  • PDF (Portable Document Format)
  • SolidWorks (SLDPRT,SLDDRW,SLDASM)
  • STEP (Standard for the Exchange of Product Model Data)
  • .X_T PARASOLID

Call our office at 847.534.0343 to speak about your project.

With a combined 90+ years of experience and a team that is able to work 24 hours a day we are pleased to offer expedited production and delivery on high precision, wire EDM and hole popping projects.