Master Cut EDM, which has been offering quality wire EDM electrical discharge machining services since 2000, is an EDM specialist with a focus on projects that require precise machining and fine finishes in addition to our CNC small-hole EDM capabilities.

A motorcycle industry client asked Master Cut EDM to wire EDM a fender mold that would be used to form plastic, inner fenders.

The customer provided material was P-20 alloy steel (pre-hardened) and would not require additional heat treatments.

Master Cut EDM used wire electrical discharge machining on multiple pockets in a single setup to ensure the utmost accuracy on its Makino U86 wire EDM. We met tight tolerances of +/-.0005 and performed the required in-process inspections and tests.

We manufactured three of the 1500 pound fender molds, one daily, for shipment to the client.

You can find additional information below and are welcome to contact us if you want to learn more about our capabilities.


Product Description
  • This mold is used to form plastic inner fenders for motorcycles.
Capabilities Applied/Processes
  • Wire EDM
Equipment Used to Manufacture Part
  • Makino U86 wire EDM
Overall Part Dimensions
  • Length: 48″
  • Width: 20″
  • Height: 8″
Tightest Tolerances Required
  • +/-,0005
Material Used
  • P20 alloy steel
In process testing/inspection performed
  • Passed inspection
Industry for Use
  • Motorcycle
Mold Component Weight
  • 1500 lbs
  • 3 Units
Turn Around Time
  • 1 Day Per Part
Delivery Location
  • Illinois
Standards Met
  • Customer supplied specifications
Product Name
  • Motorcycle Fender Mold

Call our office at 847.534.0343 to speak about your project.

With a combined 90+ years of experience and a team that is able to work 24 hours a day we are pleased to offer expedited production and delivery on high precision, wire EDM and hole popping projects.